How AI is improving field service for manufacturers

AI can replace manual work and help you deliver a better a service, reduce admin work, and find the best resources and aid their work processes. 

If you’ve ever worked in service operations in a manufacturing business, you’ll know that field service is rarely straightforward. The machines you’ve built are out there, running in critical environments but when something goes wrong, customers expect fast support, and ideally, a fix on the first visit. 

But that journey from issue to resolution often starts with very little, maybe just a vague email saying, “it’s making a strange noise.” What’s the problem? Which machine? Who built it? Are there known faults? What spares might be needed? And who has the time – and skills – to go? 

That’s where AI-enhanced field service is starting to make a noticeable difference. 

From inbox to engineer without bottlenecks 

The reality of service requests is that they rarely come in clean and categorised. Sorting through these, understanding the problem, identifying the right resource, and dispatching a technician with the correct parts can be a time-consuming process. AI can automate much of this early-stage work. 

Whether it’s an incoming message or an IoT signal from a connected machine, an AI solution analyses the data, checks for existing metadata, and can automatically generate and assign a work order without human intervention. If something is missing, it flags it. If it’s ready to go, it gets scheduled. That means faster responses, fewer errors, and a more productive service team. 

AI supporting staff 

One of the most significant benefits of AI isn’t just speed; it’s support. Many manufacturers struggle to find service coordinators who know the machines, understand the tools, and can juggle customer expectations, logistics, and costs. 

With an AI-first approach, AI tools can support newer or less experienced staff by surfacing the relevant context and suggesting next steps. This makes it easier to onboard new employees, distribute responsibility, and ensure continuity when key people are unavailable. 

It’s not about replacing expertise. It’s about making expertise more scalable and available. 

Discover how AI is transforming service operations in manufacturing in our article here.

Smarter planning in complex environments 

Field service is rarely simple. You may need to send a technician who’s certified on a specific model, available within the right time window, and ideally already in the area. At the same time, you may be operating under tiered customer agreements, SLAs, and cost constraints. 

AI can be integrated with the existing resource planning tools in Dynamics 365 Field Service, helping assign the right person to the right task at the right time. It considers distance, skill, parts availability, and even customer priority rules to make intelligent scheduling suggestions. This can save both time and operational costs and can make a real difference when juggling multiple cases across multiple regions and customers. 

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Want to see how this works in practice?

Watch our video guide on using Microsoft Copilot in Field Service for examples, key features, and practical tips. 

Get access to the full video here

 

Get help from custom-built AI agents 

While out-of-the-box AI in Field Service can automate many routine tasks, most manufacturers eventually encounter situations that require something more tailored: unusual service setups, product-specific procedures, or internal coordination challenges. 

This is where custom-built AI agents come in. With low-code platforms like Microsoft Copilot Studio, field service teams can create simple, low-code agents to help surface critical information across manuals, logs, systems, or shift plans without needing to build full applications. These agents can support dispatchers, technicians, or coordinators by filling in gaps that standard solutions don’t cover. 

Whether it’s helping a newer team member find the right repair steps or identifying who’s on duty at a remote site, these tools reduce internal bottlenecks and help teams get to the right answer faster. 

Want to know how AI is revolutionising sales strategies in manufacturing? Read our AI in manufacturing sales article here.

More time for proper service 

The most significant contribution of AI is that it helps service teams focus on the actual customer issue rather than digging through systems, chasing information, or figuring out who’s available. This is especially important in manufacturing, where customer relationships continue long after the product is delivered. 

The result of using AI for field service? Less admin. More clarity. And a better experience – both for the service team and the customer. 

Brian Brok-Jørgensen
Brian Brok-Jørgensen Market Manager, Manufacturing

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