<img src="https://secure.leadforensics.com/133892.png" alt="" style="display:none;">

In season 2, episode 11 of ColumbusCast, I’m joined by Andrew Newton and Chris Nichols, our Food Consultants at Columbus, to explore how food businesses and consumers are tackling the ongoing issues around food waste.  

Additionally, we address the impact it has on the environment and why businesses should be looking at enhancing their processes to reduce waste in their production lines. 


The challenges of food waste

It’s found that one third of food produced globally goes to waste, as well as 1.6 million tonnes of waste coming from food manufacturers in 2021 from the UK alone. There are also issues with the ways consumers buy foods, where Andrew mentions that like most shoppers, he looks for the best use-by and display until dates when he does his weekly shops to prolong the life of his purchases.

This creates a challenge for tackling food waste as it results in either:

  • Food being thrown away by the store if it goes past the dates marked on the labels
  • Consumers not using the food they already have in their fridges/cupboards
Here’s some more challenges the industry is facing to combat food waste:

There’s a lack of education about how food should be stored to prolong its shelf life

With food manufacturers, when creating the dates their food products need to be eaten by, they’ll carry out testing in environments set at zero degrees, then give a couple of days leeway for consumption.

food waste reduction strategies

We as consumers can maximise the life of our products by storing it properly. When we think of items like raw and cooked meat for example, by knowing how to best keep it fresh, it can be consumed past the use-by date.

Products that could have best before labels on them are being wasted

Food ranges such as dairy can be used past its expiry date, however, supermarkets are only just starting to change their labels on items like milk from ‘use-by’ to ‘best-before’. An example we use is Morrisons, who are tweaking their labels to help prevent millions of pints from being thrown away. This shows there’s still a long way to go for the food industry to stop this kind of waste from happening, and the need for more consumer awareness around the issues of food waste.

Waste from production lines

When dealing with natural products, they’re all unique compared to raw materials in manufacturing, for instance. A lot of suppliers are tied down to tight specifications, especially when it comes to quality control, which results in a substantial amount of waste. By using products that have grown differently per se, such as wonky fruit and veg, you should be finding new ways to incorporate these items into your product lines to help reduce food waste.

food waste reduction strategies

How can you reduce the waste you’re producing?

Here, we explore some of the key food waste reduction strategies for your organisation to take on board:

  • Acknowledge the waste you’re producing – if you can use at least one of the four R’s (Reduce, Reuse, Recycle, Recover), this will help drive you to diversify your product ranges
  • Gain improved visibility over your production line – with full visibility, you’ll be able to understand how many materials you’re using, wasting and how you can reuse products for better forecasting. One way you can gain visibility is through implementing automation techniques within your supply chain
  • Improve the packaging of products – the industry is moving away from single use plastic packaging due to environmental issues such as gases produced by landfills, which means you should be looking at more sustainable alternatives like recyclable packaging
  • Identify where the key issues are – Chris talks about how Carlsberg were able to reduce waste by identifying a major issue within their processes. By looking at each of your individual process as they happen, you can pinpoint and fix a problem area of your production to help reduce waste
  • Look towards using the right ERP system – you can implement this within your supply chain to gain better visibility and traceability, however, it’s important you use the right one for your organisation. For example, food companies can’t use standard ERP as it lacks key features such as lot traceability and labelling requirements. If you can’t capture the right information, you can’t report and build upon it

food waste reduction strategies

Learn more about how the industry is tackling food waste by listening to our podcast

Scroll to the top of this blog or search ‘ColumbusCast’ in your podcast app to learn more about:

  • The impact food waste has on climate change
  • The four R’s and what manufacturers can do to reduce their waste
  • How getting the right people onboard is key to reducing waste

Alternatively, our guide looks at what’s in store for the future of the food industry. It explores topics such as the top consumer and process trends so you can ensure your food business stays relevant, agile and resilient to any changes in the sector. Get your copy today by clicking the button below.

The future of the professional services industry


Discuss this post

Recommended posts

There’s no hiding from the fact that current market conditions are tough, with Britain’s food inflation currently at a 45-year high.At a time of economic uncertainty, finding ways to reduce operational costs is key to protecting your profit. In this blog, we look at four tactics food manufacturers can use to improve cost efficiency:
These are testing times for the food and drink industry, with food inflation rising to 18.2% in the year to February 2023, the highest level of inflation in 45 years. With several factors in play, not least the rising cost of energy, raw materials and transport, alongside geopolitical uncertainty, recruitment gaps and the onset of a recession, supply chain issues continue to hinder progress for many food businesses.
The natural switch from manual processing towards automated software had been slowly happening. But due to the number of processes within your food manufacturing operations, from your warehouses (picking, packing etc.) to your offices (data processing), it’s no surprise that 62% of manufacturers are planning to implement robotics and automation in 2023.
2022 saw several food industry trends emerge, from the rise of plant-based diets to increased sustainable initiatives highlighted by COP27 in November last year. So, what does the future have in store for the food and beverage industry in 2023? In this blog post, we’ll be covering some of the top trends, from the up and coming technology in the food and beverage industry to what today’s consumers expect:
The use of automation in the food industry has increased in recent years, allowing businesses to gain full visibility of their supply chain, protect workers from serious injury and reduce labour costs. With this in mind, it’s no surprise to hear that 62% of surveyed manufacturers plan to implement robotics and automation in 2023.
right-arrow share search phone phone-filled menu filter envelope envelope-filled close checkmark caret-down arrow-up arrow-right arrow-left arrow-down